Considerations Around Fabric Flammability
Fabric flammability is an important issue to consider, especially for drapery that will be used in a public space such as a school, theatre or special event venue, since federal regulations require that drapery fabrics used in such spaces be certified as fire retardant.
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Although all fabric will burn, some are naturally more resistant to fire than others. ( See our whitepaper: &#;What&#;s the Difference Between Flame Retardant vs Flame Proof&#; ) Those that are more flammable can have their fire resistance drastically improved by treatment with flame retardant chemicals.
Certain synthetic fibers are extremely flame resistant, including glass fibers and modacrylic. Other synthetics, including certain polyesters, are slow to ignite and may even self-extinguish. However, once synthetic fabrics ignite, they will melt rather than flame. The resulting substance can lead to severe burns if it comes into contact with the skin.
Natural fibers typically do not melt. Wool and silk burn slowly, are difficult to ignite, and may self-extinguish. With other untreated natural fabrics, such as cotton and linen, the fabric can ignite quickly, resulting in a fast moving flame spread. Fabrics that include a combination of natural and synthetic fibers, such as polyester-cotton blends, can be particularly troublesome, as they combine the fast ignition and flame spread of the natural fiber with the melting aspect of the synthetic fiber.
The ignition and burn factors of fabric are also affected by the weight and weave of the fabric. Lightweight, loose weave fabrics will burn more quickly than heavier fabrics with a tight weave. In addition, fabric flammability can also be affected by the fabric&#;s surface texture, with napped fabrics (such as velvets and velours) igniting more easily than fabrics with a smooth surface.
Fire Retardancy of Fabrics
Permanently Flame Retardant Fabrics vs. Treated Flame Retardant Fabrics
The good news is that the flammability of fabric can be drastically reduced through the use of fire retardants. Many natural fibers, including cotton, can be topically treated with a chemical that reduces the fabric&#;s flammability to the extent that it becomes nearly non-combustible. During a fire, the chemical reacts with the gases and tars generated naturally by the fabric, converting the gases and tars to carbon char, thus drastically slowing the fabric&#;s burning rate.
Some polyester fabrics are considered permanently flame retardant. This is because the fabrics are manufactured utilizing fibers for which the flame retardant properties are built directly into the molecular structure of the fibers. Fabrics manufactured utilizing Trevira&#; and Avora&#; polyester fibers are considered inherently or permanently fire retardant.
Other synthetic fabrics may be considered durably fire retardant, fire retardant, or non-fire retardant. &#;Durably fire retardant&#; refers to a process in which polyesters are chemically treated during the manufacturing process with a non-water soluble chemical. In other cases, synthetic fabrics may be topically treated with chemicals after the manufacturing process (in the same manner as natural fibers such as cotton), or may be untreated (or untreatable) and therefore considered non-flame retardant.
When a fabric is designated as &#;inherently flame retardant,&#; &#;permanently flame retardant,&#; or &#;durably flame retardant,&#; the flame retardancy will last for the life of the fabric. The drapery can be laundered or dry-cleaned as recommended by the drapery manufacturer.
In the case of fabrics that are designated as &#;flame retardant,&#; that have been topically treated with chemicals, the flame retardancy of the fabric will dissipate over time, particularly with repeated cleaning. These fabrics must be dry-cleaned with a non-liquid cleaning agent.
One of the five common misconceptions around flame retardancy is that it is good forever. Typically, the flame retardancy of topically treated fabric is certified for one year, though the actual length of time in which the treatment remains effective will vary based on the number of times the drapery is dry-cleaned and the environmental conditions in the location in which the drapery is used. It is recommended that topically treated drapery be re-tested for flame retardancy on an annual basis, and re-treated by a qualified professional as needed.
More Information on Drapery Flame Retardancy
We have provided information on some aspects of the flame retardancy and fabric flammability issues here on our website. For more information, feel free to browse the other articles in this Flame Retardancy section of our website.
Of course Sew What? is also happy to lend our expertise as part of your drapery purchase or in regards to providing a quote. To get started just call us at (310) 639- or contact us for a free quote.
Let&#;s take a look at inherently fire-resistant fabrics. Before we start, it&#;s important to note that no fabric is fireproof; given enough time, it will burn. That being said, some materials out there resist fire more than others. For example, we all know that cotton burns easily and rapidly. However, wool and Kevlar inherently resist flames because of the fiber's structure. A tightly woven wool fabric will take longer to burn than cotton or linen.
Inherent vs. Treated
The first thing you should know about fire retardant fabrics is that there are two main types: Inherently or Chemically Treated. A fabric is inherently or chemically flame retardant, which matters when it comes to what you&#;re using the fabric for and how long you want it to last. Over time you can wash out chemicals, but if you take care of your fabric, it can last a long time. Remember, some fabrics are naturally more resistant to catching fire than others. Like tightly woven wool takes longer to burn than cotton.
Inherently fire-retardant fabrics are excellent for use in your home, especially for things like curtains and drapes. (This is one way to protect your home and family from fire and chemically treated materials). These fabrics can also be used in tents, health care fabrics, drapes, tarps, military applications, awnings, banners, and signs.
If you want to learn more, please visit our website Flame-Retardant Woven Cloth Manufacturer.
Finding the proper manufacturer for your fire retardant project/product is essential, especially when considering chemically treated fire retardant fabrics. That&#;s why Herculite Inc. offers customers a variety of products that are not only fire retardant but meets the National Fire Protection Association standards.
The NFPA is the world&#;s leading advocate of fire prevention and an authoritative source on public safety; NFPA develops, publishes, and disseminates more than 300 consensus codes and standards.
The application of flame-retardant fabrics is far-reaching. For example, Herculite Inc. offers the Sure-Chek® high-performance fire barrier fabric. The Sure-Chek® fire barrier fabric is flame resistant and self-extinguishes when removing a source flame. These products are manufactured and tested by accepted industry standards.
Additionally, Herculite offers an ultra-high fire barrier fabric Sure-Chek® Blaze Blocker HP, an open-flame barrier fabric. This inner liner fabric enables mattresses to pass the California Technical Bulletin 129, Boston Fire Code 9-XII (full-scale open flame, complete mattress burn tests). Sure-Chek® Blaze Blocker HP also passes California Technical Bulletin 133 (full-scale open flame, full chair burn test).
Herculite&#;s awning composite textiles are also excellent examples of an inherently flame [C1] retardant fabric (PVC composite) with practical uses. Some municipalities will mandate fire-resistant awning fabrics, and checking ahead will reduce potential project delays.
Where are flame-retardant fabrics used?
Flame-retardant textiles are used in various applications where fire safety is critical. These textiles are designed to resist ignition, delay flame spread, and limit the extent of burning when exposed to a fire or heat source. Here are some common uses of flame-retardant textiles:
Protective Clothing:
Flame-retardant textiles are widely used in protective clothing for workers in industries with a risk of fire or exposure to heat. This includes firefighters' gear and industrial workers in oil and gas, welding, chemical processing, and electrical industries. Flame-resistant clothing provides additional protection, reducing the risk of burns and injuries in fire incidents.- Upholstery and Furnishings: Flame-retardant textiles are used in upholstery and furnishings for homes, offices, and public spaces. This includes furniture upholstery, curtains, drapes, carpets, and bedding. These textiles help enhance the fire safety of these products, reducing the potential for rapid flame spread and contributing to overall building safety.
- Transportation Industry: Flame-retardant textiles are utilized in the transportation industry, including the automotive, aerospace, and railway sectors. They are used in the interior components of vehicles, such as seat covers, carpets, headliners, and insulation materials. Incorporating flame-retardant textiles can minimize the risk of fire incidents and the spread of flames in case of accidents or electrical malfunctions.
Military and Defense Applications:
Flame-retardant textiles are vital in military and defense applications. They are used in uniforms, combat gear, tents, sleeping bags, and other equipment to protect personnel from fire hazards during combat, training, or emergencies.- Hospitality and Public Spaces: Flame-retardant textiles are commonly employed in hotels, restaurants, theaters, and other public spaces to comply with fire safety regulations. They are used in curtains, drapes, bedding, upholstery, and carpets to reduce the risk of fire incidents and ensure the safety of occupants. Even windows will need to be flame resistant.
Medical and Healthcare:
In medical environments, flame-retardant textiles are utilized in bedding, curtains, and drapes to enhance patient safety. These textiles help minimize the risk of fire accidents and contribute to maintaining a safe healthcare environment.- Electrical and Electronics: Flame-retardant textiles find applications in the electrical and electronics industries. They are used as insulation materials, cable and wire coatings, and protective covers for electrical components to minimize the fire risk caused by electrical faults, short circuits, or overheating.
Flame-retardant textiles are crucial in various industries and settings where fire safety is paramount. They provide an added layer of protection, reduce the spread of flames, and allow more time for evacuation or fire suppression measures in emergencies.
What are some of the significant testing standards for flame-retardant textiles?
Flame standards for textiles refer to regulations and testing methods that determine the flammability characteristics of textile materials. These standards assess the fabric's resistance to ignition, flame spread, and other fire-related behaviors. Compliance with flame standards ensures that textiles meet specific safety requirements and reduce the risk of fire hazards. Here are some commonly used flame standards for materials:
- NFPA 701: The National Fire Protection Association (NFPA) 701 is a widely recognized standard in the United States for flame propagation of textiles and films. It addresses the fire behavior of fabrics used in curtains, draperies, and similar applications. The test evaluates the fabric's response to a small-scale flame and measures parameters such as ignition time, flame spread, and after-flame duration.
- ISO : This International Organization for Standardization (ISO) standard is known as the "vertical flame test" or "vertical strip test." It assesses the flame resistance of textiles when exposed to a small flame applied vertically. It measures after-flame, after-glow, and damage length to determine the fabric's performance.
- BS : The British Standard is a flame-retardant test method used in the United Kingdom. It assesses the ignition resistance of upholstery materials used in furniture, including fabrics, foams, and fillings. Part 1 covers ignition sources for a cigarette and match flames, while Part 2 addresses using a gas flame as an ignition source.
- DIN : The German standard DIN evaluates the fire behavior of materials, including textiles. Multiple classifications, such as B1, B2, and B3, indicate different flammability levels. B1 is the highest level, meaning a material that is difficult to ignite and has limited flame spread.
- AS/NZS : The Australian/New Zealand Standard assesses the fire performance of building materials, including textiles. It comprises two parts: Part 2 measures the flammability properties, such as ignition time, flame spread, and heat release rate, while Part 3 evaluates the spread of flame on external walls.
These are just a few examples of flame standards for textiles. Different countries may have national or regional standards that manufacturers and suppliers must comply with to ensure the safety of textile products. It is essential to consult the relevant standards and regulations applicable to your specific region or intended market to make sure it is in compliance.
So what have chemically treated fire retardant fabrics?
Well, they are fabrics that have been coated with a fire-resistant chemical. Today, there are more than 175 different types of flame retardants, according to the International Association of Certified Home Inspectors (InterNACHI). These chemical types are brominated, chlorinated, phosphorus-containing, nitrogen-containing, and inorganic flame retardants. Flame retardant chemicals are also known as PBDEs or polybrominated diphenyl ethers.
Keep in mind that PBDEs are chemical, and you might have questions about their safety. Visit the Center for Disease Control&#;s Agency for Toxic Substances and Disease Registry&#;s Web site for more information at: http://www.atsdr.cdc.gov/toxfaqs/tf.asp?id=900&tid=183.
If you buy a treated fabric, remember that the chemical starts to wear down as you wash and use it. Inherently fire retardant fabrics don&#;t suffer from this issue. You may also consider that adding an FR treatment to a material may void the manufacturer's warranty.
So, when buying a flame retardant fabric, whether inherently or chemically treated, remember to choose the proper manufacturer &#; like Herculite Inc. &#; who understands the importance of quality and safety.
Now that you know more about flame retardant fabrics, download our free guide, "Five Factors to Consider When Determining Awning Fabric Quality."
Are you interested in learning more about Flame-Retardant Woven Cloth Factory? Contact us today to secure an expert consultation!