EV battery charging best practices | FLO

06 Jan.,2025

 

EV battery charging best practices | FLO

The 20-80% battery rule: making the most of your EV&#;s lifespan

Picture yourself behind the wheel of your brand-new electric vehicle (EV), the dashboard gleaming, the silence of the engine almost surreal. As you glide down the road, you might wonder: How can I best take care of this modern marvel? When should I charge my electric car? Enter the 20-80% battery rule.

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Some swear by it, others ignore it. Is it an urban myth or truly a best practice? Here&#;s what the experts at FLO have to say.

Manual First and Always

First and foremost, you should always review your vehicle&#;s instruction manual, and if you don&#;t see an answer, give your manufacturer a call. In all cases, (including if it&#;s inconsistent with the general guidance below) go with your manual, which is written by the smart folks who made your specific ride.

What is the 20-80% battery rule?

Simply, the 20-80% rule suggests keeping the battery of an electric vehicle charged between 20% and 80% of full capacity. It&#;s a method of electric vehicle charging meant to improve battery life. Think of it as the green zone.

The science behind lithium-ion batteries

Lithium-ion batteries, the powerhouse at the heart of most EVs, operate through the movement of lithium ions between positive and negative electrodes.

Imagine a tiny container divided into two parts, with a positive side and a negative side. Inside this container there are chemicals that react with each other to produce electricity. When you charge the battery, an electrical current is sent through the battery, which causes lithium ions to move from the cathodes to the anodes. The electricity flow is transformed into chemical energy that is stored within the cells.

When you use your electronic device or electric vehicle, the battery starts to discharge, and the lithium ions move back from the negative side to the positive side. As lithium ions move, they produce an electrical flow, which powers your device or vehicle.

Why should you care?

  1. Strain and stress: Continuously charging your battery to its maximum or depleting it to its minimum can strain the electrodes. Over time, this strain can lead to reduced storage capacity and, in turn, a reduced lifespan.
  2. Optimal performance: Keeping the battery within the 20-80% range can help the electrodes maintain their integrity and increase the likelihood that the battery operates efficiently. The 20-80% range helps maintain a balance, reducing the risk that the battery experiences extreme conditions that may accelerate wear and tear. By staying within this range, you&#;re helping ensure your battery performs at its peak. Other factors, like temperature, can also impact battery performance.

Read more: How much does cold weather affect EV range?

Exceptions to the rule

Life can be unpredictable. There may be times when you need that extra juice to reach your destination or when you can&#;t charge your EV before the battery dips below 20%.

  1. It&#;s okay to flex: If you occasionally find yourself charging above 80% or dipping below 20%, don&#;t panic. Modern EV battery technology is designed to handle such situations. It&#;s the consistent and prolonged exposure to these extremes that you should avoid.
  2. Safety first: If you&#;re on a long journey and the next charging station is a bit far, it&#;s better to charge fully and extend your EV&#;s range to ensure you reach your destination safely. Remember, the 20-80% rule is a guideline, not a strict law.

Managing your EV&#;s charge at home and on the go

Wondering if you&#;ll need to constantly monitor your EV&#;s charge to unplug it at 80%? Many electric vehicles feature a menu option that enables you to specify the desired charge level, such as 80%. By selecting this setting, you can plug in the car, and it will automatically cease charging once it reaches the designated level. This functionality is also available in certain home and public chargers.

Read more: Are smart chargers worth the hype?

When you&#;re out and about, public charging becomes a key part of the EV experience. Using the FLO app with a fast charger, you can monitor your car&#;s charge level and ensure you stop charging before it exceeds 80%. It&#;s worth noting that most EVs are designed to reduce their fast charging speed once an EV&#;s battery hits the 80% mark. Especially if you are fast charging, this natural slowdown often means there&#;s little benefit to waiting beyond the 80% point, making it easier for you to protect your battery even when you&#;re away from home.

Making the most of your EV

Understanding and following the 20-80% rule is a great way to help your EV remain in top condition. But, as with all things in life, it&#;s essential to strike a balance. While it&#;s great to aim for the green zone, it&#;s equally important to remember that your EV is a robust piece of technology, and that sometimes, life happens. Always refer to your owner&#;s manual recommendations for the most accurate guidance tailored to your specific vehicle.

So, the next time you&#;re out on the road, enjoying the smooth ride of your EV, remember the 20-80% rule. And, if you occasionally need to bend the rule? That&#;s okay. Your EV&#;s got your back. Safe travels!

Debunking the 80/20 limits on EV battery charging

Some time ago I wrote my list of &#;Top Ten EV Urban Myths That Deserve To Die&#;. Even as I wrote it, I knew it wouldn&#;t be the end of EV urban myths: I might have covered ten of the &#;best&#; and put them to bed, but I was sure more would come along to replace them. Or, as I will show here: be recycled in subtly different forms.

The &#;new&#; one I am referring to is what I will call here the 80/20 &#;rule&#;. This myth says that batteries should never be charged beyond 80% or discharged below 20% lest &#;irreversible damage&#; occur.

Another slightly different version of this &#;rule&#; suggests that if EV batteries can&#;t be taken safely above or below these limits, then they are really only 60% of their stated size/driving range.

So where has this nonsense come from? Like all good urban myths: it is based loosely on a couple of pieces of information that have been taken out of context, and are borne out of &#;rules&#; that might equally apply for an internal combustion engine (ICE) vehicle.

For instance, we have long been told when driving petrol or diesel vehicles that:

  1. Don&#;t go below 1/4 in a fuel tank to avoid running out/sucking up dirt or water from the bottom of the tank and;
  2. Never fill the tank to full if you don&#;t use the car much to avoid to ending up with months old &#;stale&#; fuel. (This particularly applies to 98 octane petrol, but diesel winter/summer formulations can also cause issues).

So what is the significance of the 80 per cent charging limit?

80% is the recommendation for normal day-to-day charging of non-LFP EV batteries, which are still found in most EVs. (More on the other main lithium battery chemistry type, LFP, later).

For longevity of EV batteries, it is considered best not to stress them unnecessarily by charging to 100% every time you plug-in. For today&#;s EV battery sizes, it is also completely unnecessary to charge to 100% on a regular basis. Even charging my Kona electric to 80% for daily driving, I still only need to charge once every two to three weeks.

It is also worth pointing out that the early EVs with smaller batteries were almost always charged to 100%, and their batteries did not &#;die&#; early as a result. Many are still going with those original batteries, albeit with reduced range. To give an example, my 13-year-old iMiEV is still on its original battery with a reliable 70km of its original 110-ish km range left.

The corollary to the above is that you will not &#;irreparably&#; damage the battery by occasionally charging to 100% when needed. (For instance, when leaving home for a long trip). So yes, the top 20% of the battery is available for use when needed, it is not &#;lost&#;.

The other reason for only charging to 80% is when you&#;re at a DC fast-charger. The physics of battery charging is that the time for an EV battery to charge from 0% to 80% is very roughly the same as it takes to go from 80% to 100%.

(LFP chemistry batteries start slowing at slightly higher percentages, but the effect is much the same: DC charging slows as you near the top of the charge).

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This means that if you don&#;t need that last 20%, don&#;t waste your time (and potentially delay others waiting for that charger) by staying there. Get moving and, if you need, do one extra stop during the day for 20 minutes or less to get that 20% when the battery is at 40 or 50% and the charging speed is much faster.

(For long trips, 20 minute stops are a must every 2 to 3 hours anyway and even an 80% charged battery will go for well longer than that).

Why no lower than 20%?

As mentioned earlier, this is similar to the recommendation for ICE vehicles. In the case of EVs, it:

  1. Gives a reserve should you get detoured near the end of your trip or a charger is down. (&#;Charge early, charge often&#; is also the mantra for long distance EV driving in these days of restricted charger numbers and sites in areas you are not familiar with).
  2. Is considered &#;kinder&#; to the battery to not regularly go to a really low level of charge. Mind-you, whilst it can damage a lithium battery to &#;flatten&#; it below its minimum voltage, the one in an EV is virtually impossible to get to that point as the vehicle&#;s battery management system will:
    a/ give you ample warning of a low battery, and
    b/ eventually shut the car down before the battery is truly &#;flat&#;. It is worth noting here that below where zero is shown on the dash, manufacturers actually build a floor/reserve into the battery to prevent over-discharging.

Again though, the advice is (just like not always charging to 100% or going below ¼ in a fuel tank): be kind to your battery and charge at a reasonable low point. Like the old ¼ (or 25%) tank, for EVs that point is now generally suggested as 20%, but most EVs won&#;t even begin to start warning you until around 10%.

If by the way you do reach 5% or below, just recharge it as soon as practicable on arrival and no harm will have been done there either.

As a final note: the only true way to flatten an EV battery below its absolute minimum is to park at a low point and then leave it that way without recharging for weeks to months as it will slowly self-discharge to a dangerously low level. Even then, the car will at a certain point defensively shut all systems down to slow the process.

Summing up: just like the top 20% of the battery, the bottom 20% is also not &#;lost&#;. It is there if you need it, but just like an ICE car: don&#;t drive till the low fuel light turns on before refilling!

LFP batteries

Batteries are still an evolving technology &#; especially lithium chemistry ones. However lithium batteries have reached a certain level of maturity where changes are incremental rather than revolutionary.

After all, a quick look at the hundreds of billions of dollars being spent on lithium battery manufacturing plants is all you need to realise that the EV industry does not expect a revolutionary &#;killer app&#; battery to turn up any time soon. (Unless you&#;re Toyota, but that&#;s more to do with finding excuses to not build battery electric cars than reality!)

All the advice I&#;ve referred to above is what is recommended for cars with standard lithium ion battery chemistries like NMC (nickel manganese cobalt) or NCA (nickel cobalt aluminium).

As the chemistries evolve, some of these recommendations have altered. One recent innovation in lithium battery chemistry is the LFP (lithium-iron-phosphate) battery. In LFP batteries, the cathode material is replaced with iron and phosphorus instead of the nickel or cobalt in NMC or NCA formulations.

As these materials are cheaper and in more plentiful supply, LFP batteries are cheaper to produce. However, LFP batteries still only represent an incremental change in lithium batteries.

They still contain lithium and are still considered a &#;wet&#; battery chemistry. (As opposed to the much talked about &#; but yet to be commercialised &#; &#;dry&#; lithium chemistry batteries).

However, being cheaper to produce and not containing cobalt, they are being adopted by some manufacturers in an effort to reduce EV manufacturing costs as well as being one way to avoid the issues surrounding cobalt mining.

LFP also has the advantage that the charge rate slows at a slightly higher charge level than other lithium ion ones to ramp their charge rate down more slowly after 80%.

However, they too after 90-ish percent charge at little more than a 7kW AC charger would offer. It has also been suggested (and recommended by Tesla) to regularly charge LFP batteries to 100%. It would seem therefore they are slightly more robust and capable of this treatment if you so wish to regularly charge to that level.

LFP batteries also have their downsides, the main one being they are less &#;energy dense&#; (that is for the same kWh, they weight more/are bigger as compared to other chemistries) meaning LFP is unsuited to large battery packs where space for the battery is at a premium.

Tesla for instance use LFP for their Standard Range Model 3 and Model Y, but still use NMC chemistry for the Long Range packs.

Summing up:

Like all good urban myths, the &#;80/20 rule&#; has a real sounding basis that in fact does not stand up to scrutiny. It is in fact an attempt by some EV doubters to increase the FUD (Fear, Uncertainty and Doubt) around EV adoption to slow the transition by restating in other terms the long-dead myths about EV batteries not lasting or not having enough range.

Unfortunately, the public is not yet fully up to speed on EV technology and are therefore susceptible to cleverly designed disinformation campaigns such as this one.

EV batteries in fact do last well and are quite robust, whatever the chemistry used. They also have high quality battery management systems fitted to ensure they are maintained within the manufacturers set voltage, temperature and charge/discharge limits.

The batteries are also well able to deliver the driving ranges stated in the WLTP or US EPA range figures. (If not the NEDC ones &#; but that&#;s another story!)

A side issue is whether LFP or other lithium ion chemistries (like NMC or NCA) are a &#;better&#; choice. The proponents of each tech will ty to convince you that theirs is better &#; but in reality, it is a bit like choosing between QLED, ULED, OLED, 4K or 8K TVs. Each battery technology has slight advantages over the others, but not enough to say any of them is the &#;one&#;.

Bryce Gaton is an expert on electric vehicles and contributor for The Driven and Renew Economy. He has been working in the EV sector since and is currently working as EV electrical safety trainer/supervisor for the University of Melbourne. He also provides support for the EV Transition to business, government and the public through his EV Transition consultancy EVchoice.

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